Subaru Forester

1997-2005 of release

Repair and car operation



Subaru Forester
+ Cars Subaru Forester
+ The maintenance instruction
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
+ Gear change box
- Coupling, трансмиссионная a line
   Specifications
   Coupling - the general information and check of a condition of components
   Removal, check of a condition of components and installation of the main cylinder of coupling
   Removal and installation of the executive cylinder of coupling
   Removal of air from a hydraulic path of a drive of deenergizing of coupling
   Forward power shafts - the general information
   Removal, service and installation of forward power shafts
   Removal and installation of assemblage of a rotary fist, service ступичной assemblages
   Back power shafts - the general information
   Removal, service and installation of back power shafts
   Removal, service and installation of a back nave
   Back differential - the general information
   Removal and installation карданного a shaft
   Removal and installation of a flange of a leading gear wheel of differential and epiploon
   Removal and installation of back differential
   Differential major repairs
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment
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Removal, service and installation of back power shafts

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped by a security code before to disconnect the battery make sure that have a correct combination for audiosystem input in action!

2. Поддомкратьте a back of the car also establish it on props.
3. Remove ступичные caps and back wheels.
4. Squeeze out a foot brake, then расчеканьте and release, but do not turn on definitively ступичную a nut.
5. Remove a brake disk.
6. On the models equipped ABS, remove from a brake board the wheel gauge.
7. Remove about the brake mechanism and tie up it aside to suspension bracket elements.
8. Disconnect a cable of a drive of a lay brake.
9. On models with drum-type brake mechanisms disconnect the hydraulic line brought to the wheel cylinder.
10. Disconnect a bar of the stabilizer of cross-section stability from the cross-section lever of a suspension bracket.
11. Turn out bolts of fastening of the longitudinal lever to ступичной to assemblage.
12. Give a nut and a fastening bolt to ступичной to assemblage of the cross-section lever.
13. With the help выколотки beat out a spring pin of fastening of the internal hinge to differential.
14. Liberate the external hinge from ступичной assemblages and remove power shaft assemblage.

Dismantling

 PERFORMANCE ORDER

1. Mark position of an external holder concerning a shaft pin.
2. Straighten the bent ends of bandage tapes of fastening of a protective cover of an internal SHRUS. By means of a screw-driver or flat-nose pliers ослабьте bandage tapes, - try not to damage a cover.
3. Remove a cover from the case of the internal hinge.
4. Having hooked, remove a lock ring of an external holder of an internal SHRUS.
5. Remove an external holder of the hinge from a shaft pin.
6. Remove greasing and liberate balls. Mark adjusting positions of free rings триподной assemblages, then remove them from the pins.
7. Shift a separator to a protective cover.
8. Remove a lock ring and dismantle an internal holder of the hinge.
9. Remove from a pin of a shaft a separator.
10. Wrap up шлицы a shaft a protective layer of an adhesive tape and remove a cover of an internal SHRUS.
11. Release bandage tapes and remove from a shaft a protective cover of an external SHRUS.

The external hinge is not subject to regenerative repair and in case of failure меняв gathering with shaft.

Check of a condition of components

 PERFORMANCE ORDER

1. Attentively examine components of the internal hinge on presence of signs of jamming, traces of development of corrosion and mechanical damages. Estimate degree of deterioration of the SHRUS on size internal люфта assemblages.
2. Check up a shaft condition.
3. Make sure of absence of cracks, cuts and signs of ageing of a material of rubber protective covers.
4. Replace defective components.


Assemblage

 PERFORMANCE ORDER

1. Shaft assemblage is made in an order, the return to an order of dismantle of its components. Fill in a cavity of assemblage and a protective cover of an external SHRUS 60 70 gramme of greasing of type Molylex 2 or Sunlight TB-2A. Establish a protective cover and tighten bandage tapes of its fastening by means of the special adaptation (9250910000).
2. Track, that the separator has been planted on a shaft by cut outside. At landing of a separator to an internal holder achieve combination of its paths with ledges of last, then develop a separator on a half-turn.
3. Fill in an external holder шарнирной assemblages approximately 80 90 grammes of greasing Molylex No 2 - for РКПП or Yellow VU-3A702 - for АТ. Plant a separator and balls, then establish a lock ring.
4. In regular intervals distribute still nearby 20 30 grammes of greasing on internal walls of a protective cover, - track, that sponges of a cover and a flute under their landing to the hinge case remained free from greasing.


Installation

 PERFORMANCE ORDER

1. Fill the external end of a shaft in ступичную assemblage, - take advantage of the special adaptation (922431000) and оправкой (927390000).
2. Screw, but do not tighten NEW ступичную a nut.
3. The further installation is made in an order, the return to a dismantle order, - do not forget to make in case of need replacement of protective covers of SHRUS and to grease sealing sponges of an epiploon of transmission.

The spring pin of fastening of the internal end of a shaft is subject to replacement without fail!

4. Having finished installation, squeeze out a foot brake, tighten with demanded effort and зачеканьте ступичную a nut.