Subaru Forester

1997-2005 of release

Repair and car operation

The engine

Adjustments

Klapannyj backlash on the cold engine

The inlet	0.200.02 mm
The final	0.250.02 mm
Pressure of oil, bar	3.0 on 5000 rpm
Idling turns, in mines
Models without a turbo-supercharging
Models with РКПП	650 100
Models with АТ	670 100
Models with a turbo-supercharging	700 100

The maximum admissible depth of depression in the inlet pipeline on single turns, кПа

Engines without a turbo-supercharging	69.3
Engines with a turbo-supercharging	66.7
Pressure of the valve of a cover of a radiator, bar
Models with engines EJ20J	0.8-1.0
Other models	0.95-1.25
Temperature of opening of the thermostat	76-80С
Deflection of a belt of the generator/hydraulic booster of a wheel	9-11 mm
Deflection of a belt of the conditioner of air	9-10 mm

Camshafts

Limiting admissible size of a deflection, mm
Engines SOHC	0.025
Engines DOHC	0.020
Working backlash in bearings, mm
Engines SOHC
Rating value	0.055 0.090
Limiting admissible value	0.10
Engines DOHC
Rating value	0.037 0.072
Limiting admissible value	0.10
Diameter of necks, mm
Engines SOHC	31.928 31.945
Engines DOHC
Forward neck	37.946 37.963
The central and back necks	29.946 29.963
Internal diameter of bearings of support of a camshaft
Engines SOHC, mm	32.000 32.018
Height of cams (), mm
Engines SOHC
Rating value
The inlet	39.646 39.746
Limiting admissible size of deterioration	0.15
Engines DOHC
Rating value
Inlet camshaft	44.75 44.85
Final camshaft	44.60 44.70
Limiting admissible size of deterioration
Inlet camshaft	42.20
Final camshaft	42.25

The scheme of an arrangement of cams of inlet camshafts of the left and right heads of cylinders on engines DOHC

Axial люфт a camshaft, mm
Engines SOHC
Rating value	0.03 0.09
Limiting admissible value	0.11
Engines DOHC
Rating value	0.015 0.07
Limiting admissible value	0.1

Коромысла a drive of valves (engines SOHC)

Size of a backlash of landing коромысел on axes, mm
Rating value	0.020 0.081
Limiting admissible value	0.10

Head of cylinders and клапанный the mechanism

Head moulding
Limiting admissible неплоскостность Interfaced surface, mm	0.05
Allowance on polishing, mm	0.1
Standard height, mm
Engines SOHC	98.3
Engines DOHC	127.5

Saddles of valves

Width of a working facet of a saddle of the inlet valve
Engines SOHC
Rating value	1.0
Limiting admissible value	1.7
Engines DOHC
Rating value	1.0
Limiting admissible value	1.7
Width of a working facet of a saddle of the final valve
Engines SOHC
Rating value	1.4
Limiting admissible value	2.1
Engines DOHC
Rating value	1.5
Limiting admissible value	2.2

Directing plugs

Size of a backlash of landing of cores of valves in directing plugs, mm
All engines
Rating value
Final valves	0.040 0.067
Final valves	0.040 0.067
Limiting admissible value	0.15
Internal diameter of the directing plug of the valve, mm
Engines SOHC	6.000 6.012
Engines DOHC	6.000 6.015
Size выступания the directing plug, mm
Engines SOHC
The inlet	20.0 20.5
The final	16.5 17.0
Engines DOHC	12.0 12.4

Valves

Width of a cylindrical part (corbel) of a plate of the valve, mm

Engines SOHC
Inlet valves
Rating value	1.0
Limiting admissible value	0.6
Final valves
Rating value	1.2
Limiting admissible value	0.6
Engines DOHC
Inlet valves
Rating value	1.2
Limiting admissible value	0.8
Final valves
Rating value	1.5
Limiting admissible value	0.8
Valve total length, mm
Engines SOHC
Inlet valves	120.6
Final valves	121.7
Engines DOHC
Inlet valves	104.4
Final valves	104.7
External diameter of a core of the valve, mm
Engines SOHC
Inlet valves	5.950 5.965
Final valves	5.945 5.960
Engines DOHC
Inlet valves	5.950 5.965
Final valves	5.950 5.965

Klapannye springs

Free length, mm
Engines SOHC	54.3
Engines DOHC	44.67
Length under loading, mm
Engines SOHC
Loading of 56.5 kg	34.7
Loading of 56.5 kg	34.7
Engines DOHC
Loading of 22.5 kg	33.0
Loading of 52.1 kg	26.6
Limiting admissible size of infringement торцовки (all engines), hailstones (mm)	2.5 (1.9)

Maslootrazhatelnye caps

Colour marks
Colour of a rubber external face surface
Inlet valves	The black
Final valves	The brown
Colour of a spring part
Inlet valves	The white
Final valves	The white

The block of cylinders

Limiting admissible неплоскостность interfaced surfaces, mm	0.05
Allowance on polishing, mm	0.4
Diameter of cylinders, mm
Marks "And"	92.005 92.015
Marks "In"	91.995 91.005
Limiting admissible ovality and конусность cylinders, mm	0.050
Backlash of landing of the piston in the cylinder at temperature 20С, mm
Rating value	0.010 0.030
Limiting admissible value	0.050
The maximum admissible allowance on расточку cylinders, mm
All engines 0.5

Pistons and piston fingers

Diameter of pistons, mm
Marks "And"	91.985 91.995
Marks "In"	91.975 91.985
The repair size with increase at 0.25 mm	92.225 92.235
The repair size with increase at 0.25 mm	92.225 92.235
Backlash of landing of a piston finger in the piston, mm	0.04 0.08
Backlash of landing of a piston finger in the plug of the top head of a rod, mm
Rating value	0 0.022
Limiting admissible value	0.030
Backlash in the lock of piston rings
Top компрессионное a ring, SOHC/DOHC
Rating value	0.20 0.35/0.20 0.26
Limiting admissible value	1.0
Average компрессионное a ring
Rating value	0.35 0.50
Limiting admissible value	1.0
Maslosemnoe ring
Rating value	0.20 0.70
Limiting admissible value	1.5
Landing backlash компрессионных rings in flutes of pistons, mm
The top ring
Rating value	0.04 0.08
Limiting admissible value	0.15
The bottom ring
Rating value	0.03 0.07
Limiting admissible value	0.15

Rods

Limiting admissible values of sizes of a bend and bar twisting at length of 100 mm, mm	0.10
Axial люфт a rod on a pin of a cranked shaft, mm
Rating value	0.70 0.330
Limiting admissible value	0.4
Working backlash in шатунном the bearing, mm
Rating value, SOHC/DOHC	0.010 0.038/0.02 0.046
Limiting admissible value	0.05

Cranked shaft, radical and шатунные bearings bearings

Limiting admissible value Shaft deflection, mm	0.035
Limiting admissible size Ovality of a radical neck, mm	0.02
Limiting admissible конусность Radical neck, mm	0.07
Limiting admissible allowance On polishing of a radical neck, mm	0.25
Diameter of radical necks, mm
The standard size	59.992 60.008
The repair size (with reduction by 0.03 mm)	59.962 59.978
The repair size (With reduction by 0.05 mm)	59.942 59.958
The repair size (With reduction by 0.25 mm)	59.742 59.758
Thickness of loose leaves of radical bearings in an average part, mm
The standard size
Loose leaves of 1st and 5th bearings	1.998 2.011
Loose leaves of 2nd, 3rd and 4th bearings	2.000 2.013
The repair size (with reduction by 0.03 mm)
Loose leaves of 1st and 5th bearings	2.017 2.020
Loose leaves of 2nd, 3rd and 4th bearings	2.019 2.022
The repair size (with reduction by 0.05 mm)
Loose leaves of 1st and 5th bearings	2.027 2.030
Loose leaves of 2nd, 3rd and 4th bearings	2.029 2.032
The repair size (with reduction by 0.25 mm)
Loose leaves of 1st and 5th bearings	2.127 2.130
Loose leaves of 2nd, 3rd and 4th bearings	2.129 2.132
Size axial люфта in the central (persistent) bearing, mm
Rating value	0.030 0.115
Limiting admissible value	0.25
Working backlashes in radical bearings, mm
Rating value	0.010 0.030
Limiting admissible value	0.040
Diameter шатунных necks, SOHC/DOHC, mm
The standard size	51.984 52.000/47.984 48.000
The repair size (with reduction On 0.03 mm)	51.954 51.970/47.954 47.970
The repair size (with reduction On 0.05 mm)	51.934 51.950/47.934 47.950
The repair size (with reduction On 0.25 mm)	51.734 51.750/47.734 47.750
Thickness of loose leaves шатунных bearings in an average part, mm
The standard size
Engines SOHC	1.492 1.501
Engines DOHC	2.000 2.013
The repair size (with reduction by 0.03 mm)
Engines SOHC	1.510 1.513
Engines DOHC	1.505 1.508
The repair size (with reduction by 0.05 mm)
Engines SOHC	1.520 1.523
Engines DOHC	1.515 1.518
The repair size (with reduction by 0.25 mm)
Engines SOHC	1.620 1.623
Engines DOHC	1.615 1.618

Greasing system

The general parametres
Volume at change of impellent oil, l
Engines SOHC	4.5
Engines DOHC	5.2
The oil pump
Type	Роторный, трохоидного type, With internal gearing
Number of teeths
Internal gear wheel (rotor)	9
External gear wheel (rotor)	10
Diameter of an external rotor, mm	78
Thickness of an external rotor, mm
Engines SOHC	9
Engines DOHC	10
Backlash size between tops of teeths of rotors, mm
Rating value	0.04 0.14
Limiting admissible value	0.18
Backlash size between a forming surface of an external rotor and the case, mm
Rating value	0.10 0.175
Limiting admissible value	0.20
Size axial люфта an internal rotor, mm
Rating value	0.02 0.07
Limiting admissible value	0.12
The rashodno-pressure head characteristic of the pump at various turns of the engine and oil temperature 80С
Engines SOHC
600 rpm	4.2 l/mines on 98 кПа
5000 rpm	42.0 l/mines on 294 кПа
Engines DOHC
600 rpm	4.6 l/mines on 98 кПа
5000 rpm	47.0 l/mines on 294 кПа

The oil filter

Type	Полнопоточный
Total area of a filtering element, sm2	1000
Pressure of operation перепускного the valve, кПа	156
External diameter, mm	80
Height, mm	70
Diameter of a connecting carving	М20 х1.5

Маслоохладитель (only engines DOHC)

Type	Water oil
Diameter, mm	10
The size of the heat exchanger, mm	93

The reduktsionnyj valve in a highway of hydraulic proof-readers клапанных backlashes

Pressure of operation, кПа	69
Free length клапанной springs, mm
Engines SOHC	71.8
Engines DOHC	73.7
Length клапанной springs in working order, mm
Engines SOHC	54.7
Engines DOHC	54.7
Effort of preliminary compression at installation, Н
Engines SOHC	77.08
Engines DOHC	93.2

The gauge of pressure of oil

Type	Membranno-contact
Pressure of operation, кПа (кГ/см2)	14.7 (0.15)
Limiting pressure, кПа (кГ/см2)	More than 981 (10.0)

Efforts of a tightening of carving connections, Nanometer

Are resulted also in the text of the Head on accompanying illustrations.

Bolts of a head of cylinders
In крестовом an order
Stage	1 29 Nanometers
Stage	2 69 Nanometers
Stage 3	To turn on on a turn floor
Stage 4	To turn on on a turn floor
Stage 5	Averages 2 bolts of 34 Nanometers, the others 4 bolts of 15 Nanometers
Stage 6	90
Stage 7	90
Bolts of covers of radical bearings коленвала
10 mm	473 Nanometer
8 mm	252 Nanometer
6 mm	6.4 Nanometers
Bolts of covers of rods
Stage 1	21-23 Nanometers
Stage 2	43-46 Nanometers
Flywheel/privodnoj a disk	69-75
The oil pump to the block of cylinders	6
The pallet картера	5
Pallet stopper картера	44
Coupling basket to a flywheel	14-17
Pulley коленвала	122-137
Cam-shaft gear wheel	73-83
Cover of bed of a cam-shaft
Models without турбокомпрессора
М6	10
М8	18
Models with турбокомпрессором	18-22
Cover of levers of a cam-shaft
Models without турбокомпрессора	4-6
Models with турбокомпрессором	5
The inlet pipeline to a head of cylinders	23-27
The final pipeline to a head of cylinders	34-44
Spark plugs	21
Ljambda-probe
Models without турбокомпрессора	18-24
Models with турбокомпрессором	41-47
The detonation gauge
Models without турбокомпрессора	21-26
Models with турбокомпрессором	6