Subaru Forester

1997-2005 of release

Repair and car operation



Subaru Forester
+ Cars Subaru Forester
+ The maintenance instruction
+ Routine maintenance
- The engine
   Design features and principle of functioning of the engine, - the general information and adjustment клапанных backlashes
   Major repairs and engine service - the general information
   Check of pressure of oil
   Check компрессионного pressure in cylinders
   Diagnostics of a condition of the engine with vacuum gauge application
   Removal of the power unit from the car - preparation and safety measures
   Removal and engine installation
   Alternative variants of schemes of regenerative repair of the engine
   Order of dismantling of the engine by its preparation for major repairs
   Dismantling of drive ГРМ, - removal, check of a condition and installation of components
   Removal, dismantling, check, assemblage and axis installation коромысел, - engines SOHC
   Removal, check of a condition and installation of camshafts
   Service of heads of cylinders
   Service of the block of cylinders
   Greasing system - the general information
   Removal, service and installation
   Removal, check and installation маслоохладителя - only engines DOHC
   Trial start and обкатка the engine after major repairs
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
+ Gear change box
+ Coupling, трансмиссионная a line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment


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Design features and principle of functioning of the engine, - the general information and adjustment клапанных backlashes

In the given Chapter the device and procedures of service of engines of two types is described: with one (SOHC) or two (DOHC) camshafts for each of heads of cylinders.

Engines SOHC

Horizontal, 4-cylinder, оппозитный 4-taktnyj the petrol engine of liquid cooling equipped 16-klapannym with the mechanism timing with one camshaft for each of heads of cylinders.

The scheme of an arrangement of the basic components 4-cylinder оппозитного engine SOHC


1 — Koromyslo of a drive of the inlet valve
2 — the Hydroproof-reader клапанного a backlash
3 — the Inlet valve
4 — the Final valve
5 — the Camshaft
6 — Koromyslo of a drive of the final valve
7 — the Axis коромысел

8 — the Cranked shaft
9 — the Rod
10 — an axis Support коромысел
11 — the Cover of a head of cylinders
12 — the Spark plug
13 — the Head of cylinders
14 — the Piston


The engine has following design features:
  • Chambers of combustion of tent type with the central arrangement of a spark plug and four valves (two inlet and two final) on one cylinder;
  • In коромысла a drive of valves pushers with hydroproof-readers клапанных backlashes are built in;
  • The drive of camshafts of the left and right heads of cylinders is carried out by means of one gear belt which also is used for a drive of the water pump located in the left semiblock of the power unit. Tension adjustment газораспределительного a belt is made automatically;
  • Полноопорный the cranked shaft is established in five radical bearings;
  • The block of cylinders is made of an aluminium alloy by a moulding method under pressure and supplied by pig-iron sleeves of cylinders of the dry type, filled in in unit semiblocks.
  • Engines DOHC

    Four-cycle оппозитный the engine with a turbo-supercharging, is equipped 16-klapannym by the mechanism timing with two camshafts for each of heads of cylinders.

    The scheme of an arrangement of the basic components 4-cylinder оппозитного engine DOHC


    1 — the Inlet camshaft
    2 — Koromyslo of a drive of the inlet valve
    3 — the Hydroproof-reader клапанного a backlash
    4 — the Inlet valve
    5 — the Final camshaft
    6 — Koromyslo of a drive of the final valve
    7 — the Final valve

    8 — the Cranked shaft
    9 — the Rod
    10 — the Cover of the bearing of an inlet camshaft
    11 — the Cover of the bearing of a final camshaft
    12 — the Piston
    13 — the Head of cylinders
    14 — the Spark plug


    Hydroproof-readers клапанных backlashes are established in support одноплечих коромысел a drive of valves, instead of in коромыслах.

    Four camshafts (on two on each of heads) are put in action one gear belt, effort which tension is regulated automatically.

    Gear belt of drive ГРМ

    Camshafts of the left and right heads of cylinders are put in action by one gear belt. Besides, the back party of the same belt carries out a drive of the water pump.

    The lining scheme газораспределительного a belt on engines SOHC

    1 — the Scale of installation of a corner of an advancing of ignition
    2 — Adjusting labels
    3 — a position Label поршня*
    4 — the Label of position of the piston **
    5 — the Tension roller
    6 — Automatic натяжитель
    7 — the Cogwheel of a camshaft of the left head of cylinders

    8 — the Cogwheel of a camshaft of the right head of cylinders
    9 — the Intermediate roller № 1
    10 — the Gear belt
    11 — the Cogwheel of a cranked shaft
    12 — the Intermediate cogwheel № 2
    13 — the Pulley of the water pump


    * The piston of the first cylinder is in position ВМТ of the end of a step of compression at combination of the given label with reciprocal риской on the block.

    ** The piston of 1st cylinder is in position ВМТ of 1st cylinder at combination of the given label with reciprocal риской on a cover of drive ГРМ.

    The lining scheme газораспределительного a belt on engines DOHC

    1  — the  Scale of installation of a corner of an advancing of ignition
    2  —  Adjusting labels
    3  — a  position Label поршня*
    4  —  Labels of position of the piston **
    5  — the  Tension roller
    6  —  Automatic натяжитель
    7  — the  Cogwheel of an inlet camshaft of the left head of cylinders

    8  — the  Cogwheel of a final camshaft of the left head of cylinders
    9  — the  Intermediate roller № 1
    10  — the  Gear belt
    11  — the  Intermediate cogwheel № 2
    12  — the  Pulley of the water pump
    13  — the  Cogwheel of an inlet camshaft of the right head of cylinders
    14  — the  Cogwheel of a final camshaft of the right head of cylinders


    * The piston of the first cylinder is in position ВМТ of the end of a step of compression at combination of the given label with reciprocal риской on the block
    ** The piston of 1st cylinder is in position ВМТ of 1st cylinder at combination of the given label with reciprocal риской on a cover of drive ГРМ

    The belt is made of heat-resistant rubber and reinforced by a steel wearproof cord.

    Tension adjustment газораспределительного a belt is carried out automatically by means of hydraulic натяжителя.

    The necessary effort of a tension газораспределительного a belt is supported by a rod automatic натяжителя, wringing out a tension roller. The axis of turn of a roller does not coincide with an axis of its rotation, the twisting moment put to a roller at the expense of effort, developed by the basic spring placed in assemblage натяжителя is as a result created.

    Design automatic hydraulic натяжителя газораспределительного a belt


    1  —  Gazoraspredelitelnyj a belt
    2  — the  Arm натяжителя
    3  — the  Rod
    4  — the  Roller натяжителя
    5  — the  Ball valve
    6  — the  Basic spring
    7  — the  Case натяжителя

    8  — the  Working chamber
    9  — the  receiver Chamber
    10  — the  Cuff
    11  — the  Piston
    12  — the  Drawing in spring
    13  — the  Lock ring


    Under the influence of the effort developed by the basic spring, the rod натяжителя moves to the left, thanks to what hydraulic pressure (silicone greasing filling the device constantly is under the pressure created by the drawing in spring, located from a tank outer side натяжителя) wrings out the ball of the valve and greasing arrives in the working chamber натяжителя. Deployment of a tension roller proceeds until effort of the reaction put from outside of a tape of a belt, will not counterbalance the effort developed by the basic spring натяжителя.

    Sharp increase of effort of reaction from outside a belt can lead to an excessive tension of the last in order to avoid what the greasing small amount is squeezed out from the working chamber натяжителя in a special receiver through a backlash rod landing in the assemblage case. Greasing will be pumped over in a receiver until the equilibrium state (between effort of reaction of a belt and total effort of the basic spring and hydraulic pressure in the working chamber) will be reached.

    The gear belt is located under a cover of drive ГРМ. The cover is made of heat resisting shock-resistant plastic, a surface of a joint of a casing with the block of cylinders герметизируется by means of a rubber insert that prevents belt pollution, and also allows to lower level of noise and the vibrations published by the engine at work.

    The labels are put on a forward surface of a cover of drive ГРМ, allowing to carry out check of correctness of installation of a corner of an advancing of ignition.

    The mechanism of a drive of valves

    Engines SOHC

    In axial apertures коромысел a drive of valves запрессованы wearproof plugs, and in the surfaces co-operating with cams of a camshaft are filled in special loose leaves from металлокерамики.

    The working ends коромысел are equipped by hydraulic proof-readers клапанных the backlashes, supporting zero values of the last. Application of hydroproof-readers allows in essential measure to lower level of noise made by the engine necessity for periodic adjustment клапанного the mechanism, besides, disappears.

    The installation scheme коромысел a drive of valves on engines SOHC


    1  —  Lyska on an axis body
    2  — the  Hydroproof-reader клапанного a backlash
    3  —  axis Support коромысел
    4  —  Elastic wavy washers

    5  —  Koromysla of inlet valves
    6  —  Reduktsionnyj the valve
    7  —  Koromyslo of final valves


    Коромысла final valves remind under the form letter Y and influence both inlet valves of the cylinders simultaneously.

    In an axis коромысел it is provided internal маслоток, equipped built in редукционным by the valve.

    Engines DOHC

    The scheme of functioning of the mechanism of a drive of valves on engines DOHC

    1  — the  Lever of a drive of the valve
    2  — the  Camshaft
    3  — the  Ceramic-metal loose leaf
    4  — the  Support
    5  — the  Hydroproof-reader клапанного a backlash

     


    In assemblage engines DOHC коромысел with axes are absent, - camshaft cams influence valves through одноплечие levers in which support hydroproof-readers клапанных backlashes are built in.

    The klapannyj mechanism, - the general information, adjustment клапанных backlashes
    The general information

    Principle of functioning of hydroproof-readers клапанных backlashes

    And  —  At valve opening
    In  —  At valve closing
    1  —  Effort of reaction from outside a valve/koromysla core
    2  —  Oil from greasing system

     


    Some engines can be equipped by hydraulic proof-readers клапанных backlashes. Assemblages of hydroproof-readers are established in the working ends коромысел a drive of each of valves (engines SOHC), or (engines DOHC) are located in support одноплечих drivers levers.

    On models without hydroproof-readers adjustment клапанных backlashes should be made on a regular basis according to the routine maintenance sc