Subaru Forester

1997-2005 of release

Repair and car operation



Subaru Forester
+ Cars Subaru Forester
+ The maintenance instruction
+ Routine maintenance
- The engine
   Design features and principle of functioning of the engine, - the general information and adjustment клапанных backlashes
   Major repairs and engine service - the general information
   Check of pressure of oil
   Check компрессионного pressure in cylinders
   Diagnostics of a condition of the engine with vacuum gauge application
   Removal of the power unit from the car - preparation and safety measures
   Removal and engine installation
   Alternative variants of schemes of regenerative repair of the engine
   Order of dismantling of the engine by its preparation for major repairs
   Dismantling of drive ГРМ, - removal, check of a condition and installation of components
   Removal, dismantling, check, assemblage and axis installation коромысел, - engines SOHC
   Removal, check of a condition and installation of camshafts
   Service of heads of cylinders
   Service of the block of cylinders
   Greasing system - the general information
   Removal, service and installation
   Removal, check and installation маслоохладителя - only engines DOHC
   Trial start and обкатка the engine after major repairs
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Control systems of the engine
+ Gear change box
+ Coupling, трансмиссионная a line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment
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Removal, dismantling, check, assemblage and axis installation коромысел, - engines SOHC

Removal

 PERFORMANCE ORDER

1. Disconnect a hose of system of ventilation картера.
2. Turn out bolts (1), (2), (3) and (4).

Bolt (1), for assemblage deduction release, but leave wrapped on pair coils for assemblage fixing. Trying not to admit displacement of directing plugs, serially in stages release and turn out bolts (5) and (8).

3. Cautiously turn out a bolt (1) and remove an axis коромысел in gathering. The removed assemblage lay on a workbench drainage apertures upwards, or lower in the bath filled with impellent oil.

For the purpose of simplification of procedure of assemblage put removed components as their installation.

Dismantle of assemblage of an axis коромысел

1  —  Maslotok
2  — the  Lock groove
j  — the  Hydroproof-reader
k  — the  Axis коромысел
l  —  Bolts of fastening of an axis

 


 PERFORMANCE ORDER

1. Turn out fixing bolts and remove from an axis коромысла, springs and support.
2. In case of need take from коромысел hydraulic proof-readers клапанных backlashes. If to take hydroproof-readers effort of hands it is not possible, take advantage of nippers, - try not to damage working surfaces of assemblages.

Hydroproof-readers it is necessary to take from коромысел only for replacement, or release of air stoppers.

3. The removed hydroproof-readers place in an oil bath.

Check

Hydroproof-readers клапанных backlashes

 PERFORMANCE ORDER

1. Attentively examine assemblages of hydraulic proof-readers клапанных backlashes, - presence of mechanical defects on working surfaces is not admissible. Faulty assemblages replace.
2. Let the air out from assemblages of hydraulic proof-readers:

    a) Having shipped the proof-reader in an oil bath, a round core in diameter about 2 mm wring out a valve ball;
    b) Keeping a ball drowned, a finger of a free hand some times press on плунжер, - from assemblage should stop to leave air vials;
    c) Take a core, then, quickly having pressed on плунжер, make sure that it not утапливается, otherwise replace assemblage of the hydroproof-reader.
3. Having let out from the proof-reader air, again ship assemblage in an oil bath where it and should remain up to definitive installation on the engine.

Коромысла a drive of valves

 PERFORMANCE ORDER

1. For the purpose of definition of a backlash of landing коромысел on the axis measure internal diameter of landing nests коромысел and subtract from it diameter of an axis. If the result of measurement falls outside the limits an admissible range (Specifications see), replace corresponding коромысло, or an axis. Replacement коромысел should be made according to marks of all elements of assemblage.
2. Restoration contacting to cams of a camshaft of working surfaces коромысел can be made by thin проточки. In the presence of deep defects, and also in case of strong deterioration коромысла are subject to replacement.


Axis коромысел

Коромысла

Axis support коромысел

Label in the form of a letter "And", or not marked Label "-" Not marked
Label in the form of a letter "In" Label "+" Label in the form of a letter "In" (diameter of a label of 3 mm)

Axis коромысел

Estimate a condition built in in one of the axis ends коромысел редукционного the valve. Whether check up the case of the valve is damaged and whether there are no signs of development of leaks through a ball, make sure of absence of extraneous subjects between spring coils. In case of need replace axis assemblage.

Assemblage

 PERFORMANCE ORDER

1. Having planted on an axis коромысла and support, establish assemblage on the regular place. At the first stage slightly tighten with identical effort bolts with (1) on (4) in an order specified in illustrations, - track, that apertures in axis support have coincided with directing plugs. Further make a tightening with demanded effort (12 Nanometers) bolts with (5) on (8). In last turn the definitive tightening with demanded effort (12 Nanometers) bolts with (1) on (4) (in a former order) is made.
2. Establish covers of a head of cylinders and restore initial connection of a hose of system of ventilation картера.