Subaru Forester

1997-2005 of release

Repair and car operation



Subaru Forester
+ Cars Subaru Forester
+ The maintenance instruction
+ Routine maintenance
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
- Engine electric equipment
   Specifications
   Start of the engine from the auxiliary power supply
   Removal and installation of the storage battery
   Check of a condition and replacement of wires of the battery
   Ignition system - the general information and safety measures
   Check of serviceability of functioning of system of ignition
   Assemblage of coils of ignition - the general information, check of a condition and replacement
   Check and adjustment of installation of a corner of an advancing of ignition
   Replacement of the module of ignition
   Check of serviceability of functioning of gauges CKP, CMP and detonations
   Service of spark plugs
   Check of a condition of high-voltage wires
   Charge system - the general information and safety measures
   The generator, the general information, check and service
   Removal and generator installation
   Start system - the general information and safety measures
   Check of serviceability of functioning of a starter and start chain
   Starters Nippondenso - check and service
   Starters Mitsubishi - check and service
+ Control systems of the engine
+ Gear change box
+ Coupling, трансмиссионная a line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment
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Starters Mitsubishi - check and service

The general information

Design of starters Mitsubishi

Design of starters Mitsubishi MIT70381A and MIT75681


1  — the  Plug
2  — the  Forward arm
3  — the  Lever with a plate and a lining
4  — the  Traction relay
5  —  Stator
6  — the  Gear wheel
7  — the  Shaft

8  — the  Tooth gearing of internal gearing
9  —  Obgonnaja муфта
10  — the  Lock ring and sealing rings
11  — the  Sealing lining
12  — the  Anchor
13  — the  Back bearing
14  —  ShChetkoderzhatel
15  — the  Back arm


Design of starter Mitsubishi MIT77181

1  — the  Plug
2  — the  Forward arm
3  — the  Lever with a plate and a lining
4  — the  Traction relay
5  —  Stator
6  —  Satellites of a planetary reducer
7  —  Drove a planetary reducer
8  — the  Internal gear wheel

9  —  Obgonnaja муфта
10  —  Persistent and lock rings
11  — the  Sealing lining
12  — the  Anchor
13  — the  bearing Plug
14  —  ShChetkoderzhatel
15  — the  Back arm


Check

The traction relay

Check of serviceability of functioning of assemblage of the traction relay

1  — the  Plug With
2  — the  Plug In
3  — the  M Plug

 


Connect the positive plug of the battery to conclusion S of the traction relay, and negative - to the starter case. The gear wheel should be displaced on a shaft axis, and the starter can sometimes be scrolled.

Disconnect a wire from a conclusion of M and connect to a conclusion the positive plug of the battery, the negative plug of the battery is connected again to the starter case, - the gear wheel should return to a starting position, even it has been put forward by means of a screw-driver.

Again put forward a gear wheel in extreme position and measure a backlash between it and the assemblage case. Compare result of measurement to requirements of Specifications.

Check of size of a start of a leading gear wheel

1  — the  Gear wheel
2  — the  Backlash
3  — the  Stopper

 


Starter performance data

 PERFORMANCE ORDER

1. As well as on starters Nippondenso check is made in three modes: without loading, under loading and with applying of the brake moment.
2. The description of checks see in Section Starters Nippondenso - check and service.
3. Compare results of checks to requirements of Specifications. In case of need make corresponding corrections/replacements.


Service

Dismantling

Removal щеткодержателя


1  —  ShChetkoderzhatel
2  — the  Back arm

 


Removal of an anchor and статора

1  — the  Forward arm
2  —  Stator
3  — the  Ball
4  — the  Anchor

 


Extraction of components of a planetary reducer

1  — the  Plate
2  — the  Lining
3  — the  Sealing ring
4  —  Planetary gear wheels

 


 PERFORMANCE ORDER

1. Release a fixing nut and disconnect electroconducting from the plug of M of the traction relay.
2. Turn out fixing bolts and remove the traction relay in gathering with плунжером and its spring.
3. Turn out two coupling bolts and fastening screws щеткодержателя. Separate from стартерной assemblages a back arm and щеткодержатель.
4. With a marker or чертилкой mark case position статора concerning a forward arm. Take an anchor, then remove статор, - try not to lose a ball used as the bearing.
5. Remove the sealing ring, three planetary gear wheels, a lining and a plate.
6. Remove обгонную муфту in gathering with shaft, - try to remember adjusting position of the lever.
7. Wring out the clip placed in a stopper and take away a stopper from a ring. Remove a ring and a stopper and remove обгонную муфту from a shaft.


Check of a condition and repair of components

Anchor

See Has undressed Starters Nippondenso - check and service.

Обгонная муфта

 PERFORMANCE ORDER

1. Check up gear wheel teeths on presence having chopped off and signs of excessive deterioration.
2. In case of need make replacement.
3. Manually check up smoothness of rotation of a gear wheel, - the gear wheel should rotate only in one direction.

At all do not wash out assemblage обгонной муфты in any solvents!


Brushes and щеткодержатель

 PERFORMANCE ORDER

1. Measure length of brushes, compare results of measurement to requirements of Specifications in case of need make replacement.
2. Check up smoothness of movement of brushes in holders.
3. Make sure of absence of conductivity between щеткодержателем and its plate.
4. Measure developed щеточными by springs effort. Compare results of measurements to requirements of Specifications in case of need make replacement.

The traction relay

 PERFORMANCE ORDER

1. Make sure available conductivity between plugs S and M, and also between plug S and the assemblage case.
2. Between plugs of M and In conductivity should not be.


Assemblage

Assemblage is made as it should be the return to an order of dismantle of components. Pay attention to following moments:
  1. Watch closely order and correctness of installation of all components;
  2. The components listed more low before installation are subject to greasing:
    1. Forward and back bearings;
    2. Gear wheel of a shaft of an anchor;
    3. Surface плунжера;
    4. Lever surface;
    5. Grooves of a shaft of a gear wheel;
    6. Surface of the lever and обгонной муфты;
    7. Ball at an end face of a shaft of an anchor;
    8. Internal components of planetary transfer.
  3. Having finished assemblage, make sure of serviceability of functioning of a starter.